Factory Tour | A Continuous Lean.

Fuck Yeah Made in USA

Sep 7th, 2011 | Categories: Factory Tour, Made in the USA | by Michael Williams

I feel it incumbent upon me, with all of the factory videos floating around in the world, to create the Fuck Yeah Made in USA Tumblr. A few of the most recent additions to the world of footwear factories are below in all of their 5D glory! I’m sure I am missing a bunch of stuff here, so submit your favorites in the comments below. [Fuck Yeah Made in USA]





Made in Italy | Isaia Napoli

Jun 28th, 2011 | Categories: Clothing, Factory Tour, Italy, Made in Italy 2011, Napoli | by Michael Williams

The third installment from the ACL Made in Italy tour focuses its sights on the Neopolitan tailor Isaia. Located on the outskirts of Napoli — in a small town called Casalnuovo, a place that has been the home of tailors for generations — in a factory where nearly everyone that works in production is a second or third generation tailor. Isaia itself is a family-run business; founded in 1957 by Enrico Isaia, the clothing maker is now helmed by Enrico’s grandson Gianluca Isaia, and has various other family members involved in its day-to-day operations.

The factory is an expansive two story building that is tucked away in an unmarked alley with a large gate. If I were to find the place without the assistance of Isaia’s driver, I’d venture to say it would have been impossible. More than that, if I had to drive myself through the traffic in Napoli, I don’t know if I would be alive to report about the wonderful tailoring I witnessed. But all of that just adds to the allure of Napoli and of course, the Neapolitans. I find Southern Italians to be charming and friendly with a good sense of humor. I find Napoli to be intense, exciting and renegade. Definitely unlike any other place in Italy that I have been.





Made in Italy | The Iconic Gucci Loafer

May 24th, 2011 | Categories: Factory Tour, Italy, Made in Italy 2011 | by Michael Williams

On the outskirts of Florence, in Italy’s traditional shoe-making home, sits a nondescript, boxy building that was built during the post-war Italian industrial boom of the 1950s. While the factory doesn’t look like much from the outside, once through the door it’s an altogether different story. The facility has the honorable distinction of making the Gucci loafer, one of the most iconic shoes made by one of the most prestigious and revered brands the world over.

If teleported into the building without any knowledge of the craft that held within those walls, one could reasonably think workers were turning out semiconductors or some other ultra-modern device. The neatly-organized space is bright and clean with machinery clustered sporadically along a looping line. It is the perfect marriage of technology and traditional craft with a seasoned group of shoemakers, sewers and cutters all under one roof. The nexus of old and new world is best exemplified in the attire of the tradespeople themselves; each worker wears a white lab coat with a beautifully tanned leather apron in a charming way that only Italians can pull off. The craftsmen attach the leather loafers to the last by hand with a nail and hammer while sitting on a little wooden stool at a well worn and purpose built work bench. Even the tools have their own Gucci embossed leather kit to keep all necessary instruments organized and at hand. Looking around, I had a vision of what it would have been like for an Italian 1950s me driving my Cinquecento to the factory, grabbing my apron and going to work as a skilled (and humble) craftsman. If Daniel Day Lewis can do it, why not me?





ACL Field Trip | The IWC Watch Factory

Feb 10th, 2011 | Categories: Factory Tour, Watches | by Michael Williams

After the SIHH watch fair, we took the train from Geneva to the German speaking side of Switzerland to visit the offices and factory of watchmaker IWC. Located about an hour outside of Zurich, the town of Schaffhausen is a small enclave on the Rhine river that has become famous for high end watch manufacturing. The IWC headquarters look almost exactly as you would expect. The older part of the building was at one point merged with a perfectly modern, clean and stylish building expansion. The resulting structure is classic and modern all together in one piece. The interiors of the office are outfitted almost exclusively with USM Modular furniture, which made me feel like I was in a Star Destroyer, or at least a Nebulon-B frigate. What I’m trying to say is the place is pretty space aged and cool.





Made in Rochester | Hickey Freeman

Feb 2nd, 2011 | Categories: Clothing, Factory Tour, Made in the USA | by Michael Williams

Home to corporate juggernauts like Kodak and Xerox, Rochester, New York has a rich industrial history. In addition to some of America’s largest companies, the city is also quietly home to Hickey Freeman, one of the country’s oldest and last surviving (and arguably one of the best) clothiers. Founded in 1899 by Jeremiah Hickey and Jacob Freeman, the company is still at it, making suits in their sprawling 77,000 square foot factory in Rochester. Having been to several other clothing factories in the U.S., I have been interested in paying a visit to Hickey Freeman for the past several years. I wanted to see firsthand the quality of the Hickey Freeman full canvas construction. Needless to say, when I finally got the opportunity to see the operation I was not disappointed.

The factory in Rochester ranks up there as one of the most well organized I have ever seen. Wait, I should clarify that last statement a little bit. Hickey Freeman’s plant is one of the most well organized clothing factories that I have come across in the U.S. Allen Edmonds also has a pretty amazing production facility in Wisconsin that I have toured. There aren’t a lot of clothing companies still operating in the U.S., which is why it is interesting to see how advanced the Hickey Freeman process and facilities are. Everything is clean, well organized and modern. And all of this in the same building the company was founded in. Pretty amazing if you ask me. All of the garments move through the production line on special trays that the company has produced especially for its needs. In most clothing factories pieces and parts are bundled. You will notice in the photos that special care is given at every step to preserve the desired shape of the clothing as it snakes its way through the process. This example just illustrates the care and attention that goes into making a Hickey Freeman suit.

Another thing that stood out to me about the factory is the diversity of the work force, something that is also unrivaled at any facility I have been to previously. The plant manager told me they have workers from 17 different countries under one roof. It literally is the closest thing to a melting pot that I have ever seen working together. And everyone is working toward one common goal, to make fine tailored goods.





Sneak Peek | Red Wing Shoe Co. AW11

Jan 16th, 2011 | Categories: Factory Tour, Footwear, Made in the USA, Minnesota | by Michael Williams

It is that time of year when the real anticipation starts to take hold, anticipation for stuff that doesn’t come out for months. To that end, allow me to introduce to you to some nice looking (“tasty” as my buddy Mr. Aaron Levine would say) boots from the Red Wing North America AW11 collection. Just a little sneak peek of what’s to come.

Red Wing 8881 in Olive Mohave

Red Wing 8881 in Olive Mohave

Red Wing 8881 in Olive Mohave





The Making of the Leica M9

Dec 27th, 2010 | Categories: Factory Tour, Germany, Photography | by Michael Williams

There are things in this world that one needs and there are things that one wants. The Lecia M9 is most decidedly living in the want category. The below videos show the assembly process of these beautiful German made cameras, showing you exactly what goes into making such a fine machine. Because what could be better than seeing something amazing being made, even if that thing is far too expensive for you to own.





Inside Horween Leather

Oct 21st, 2010 | Categories: Chicago, Factory Tour, Footwear, Made in the USA | by Michael Williams

This past summer I took a trip to visit the Horween tannery in Chicago. The purpose of the trip was to document the process of making shell cordovan for Wolverine. (Full disclosure, Wolverine is a client of my marketing firm Paul + Williams.) The cordovan would eventually be used in the making of the newly released Wolverine 1000 Mile 721LTD boots. To be able to go out there, see the Horween plant and document everything was really an amazing experience. To follow the process of making these special (and damn-good-looking in my totally-unbiased-opinion) boots was definitely the highlight of my summer and something I am really proud to have been a part of. While the cameras were rolling I tagged along shooting hundreds of photos of Horween, which up until now, have been sitting in a folder on my computer. With the boots just landing in stores I feel like it is time to show you all some of my favorites from Horween. (I also have a photo series from the factory where the boots were made. Standy by for that.) I can say for certain that the legend of Horween is 100% real and was something experienced first hand with them this summer in Chicago. You’d be hard pressed to find better people. They remind me of the folks back home in Ohio — salt of the earth.





Inside Pendleton Woolen Mills

Sep 5th, 2010 | Categories: Americana, Factory Tour, Made in the USA | by Michael Williams

These videos from the Pendleton Woolen Mills plant in Washougal, Washington seemed especially poignant after the recent post on The Good Flock. The tour basically provides you with more than you would ever need to know about how Pendleton blankets are made. But I think the process is interesting and it is good to see the production of such an iconic American product remains stateside.





Made in Chicago | Oxxford Clothes

Aug 29th, 2010 | Categories: Chicago, Clothing, Factory Tour, Video | by Michael Williams

The good people at Oxxford Clothes have put together a short film documenting the process of making what many think to be America’s finest tailored clothing. If there were any question as to Oxxford’s quality and make, the company dispels all doubt with the “Anatomy of the Suit” section of its website. It seems clear that Oxxford has set the standard for making heirloom-quality-goods. I own quite a few suits, but sadly none of them are made by Oxxford. This needs to change.

Thanks to Michael for the tip.





No Sleep till Bushwick | Martin Greenfield Clothiers

Jul 29th, 2010 | Categories: Factory Tour, Made in New York, New York City, Suiting | by Michael Williams

There is really nothing like a clothing factory. And I mean clothing in the proper menswear sense of the word — suiting. It really is amazing that I haven’t visited the good people at Martin Greenfield sooner, but I never really had a good opportunity. When Tyler Thoreson and I got to talking about Gilt’s Martin Greenfield suit offering it was just the chance I was looking for. Ladies in smocks constructing jackets, sewers sitting together stitching by hand, and of course, Martin (along with his two sons) on the factory floor full of enthusiasm. Check this off my list.

You can tell this place never stops and probably hasn’t for years. (Note the GGG clock.) The floor gets layered and layered around tables and machines because there is no time to stop production and redo the worn out floor. The factory has been there so long the neighborhood went from good to bad to hipster in a blink of Martin’s eye. During their breaks, the Greenfield factory workers spill out onto the sidewalk in front of the building and mix with seemingly unemployed creative types that inhabit the post-industrial streets of Bushwick.





Wolverine 1000 Mile Collection | 721LTD

Jul 7th, 2010 | Categories: Factory Tour, Film, Footwear, Made in the USA | by Michael Williams

News of the launch of the Wolverine 1000 Mile collection first came in February of 2009. It was around that time that I met some of the people from Wolverine and wrote about the collection. Later, Wolverine invited me to a little event they put together in the city and I got a chance to meet all of the people involved in the 1000 Mile line — all good people. After that we started talking more and eventually Wolverine hired my public relations firm to help out with the 1000 Mile Collection — which has been a lot of fun. (In case you missed it, that was my full disclosure.)

A project that we have been working on over the past several months is the special edition, limited-quantity Wolverine 1000 Mile boot with the imprint 721LTD. The undertaking, which is named for the original 1000 Mile boot reference number, was pulled directly from the company’s archives from over 125 years of boot making. To celebrate the provenance of the 721LTD boots, Wolverine commissioned a film series (directed by my friend Sean Sullivan) to document the journey of these unique 1000 Mile boots. The opening chapter takes you on a pilgrimage to Chicago to visit the Horween leather company, America’s finest tannery and supplier of shell cordovan to the 721LTD 1000 Mile boots.

I’m proud and excited to share this short film with you and to take you inside Horween, a truly special place and national treasure. These kinds of projects are what it is all about for me. To work with good people like the folks at Wolverine, Sullivan and all of the people at Horween on something as legitimate as the 1000 Mile boots.