Rancourt & Co. Branches Out | A Continuous Lean.

Rancourt & Co. Branches Out

Mar 15th, 2013 | Categories: Footwear, Made in the USA, Maine | by Michael Williams

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The Rancourt & Co. shoe portfolio has been expanding beyond just loafers and blucher mocs recently. I’ve noticed a few interesting new styles have been popping up on the company Instagram and other social channels as of late. Intrigued, I reached out to Kyle Rancourt to find out more. Eventually this lead to a preview box of nine pairs of the Maine maker’s new styles —all made with a Blake welt construction—showing up at my office. They are great shoes, I didn’t get to keep any but getting a closer looked sparked this post to find out more about Rancourt’s new Blake shoes. These are their stories.

Part of this new crop of Blake styles is Hamilton boot, which is more traditional dress boot —as opposed to the handsewn styled moc toe shapes that Rancourt has become known for— made with the Blake welt process. If you like the shape but wanted something sightly different from what is seen here, Rancourt can also do custom orders of styles like these with the outsole and leather of your choosing. More on the Blake welting process and it’s similarity to Goodyear welting below.

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The Blake process as explained by Kyle Rancourt:

Named after the man who invented the McKay sole stitching machine, Lyman Reed Blake. He sold the patent to the McKay company and thus the machine is called the McKay sole stitching machine, but the process was developed by Blake.

The entire process, up until the bottoming process, is very similar to a Goodyear Welt. The uppers are machine lasted using the same type of toe and heel lasting machines. The biggest difference is that a Goodyear welt is lasted to an innersole that has a rib attached to it. This rib is used later when the welt is stitched into the rib. The rib tends to make the innersole a bit more rigid.

We last the uppers to an innersole with no rib and then we stitch a mid-sole through the bottom of the innersole. All Blake shoes will have a single row of stitching inside of the shoes. We wrap our innersoles with leather lining.

The McKay machine stitches from the inside of the shoe. This is the machine used to attach the mid-sole. If the out-sole can be stitched on, as opposed to Vibram soles which are only cemented on, we use a high-speed welt stitching machine that stitches from the outside. Again, it’s the same type of machine Alden uses. Most rubber soles get cemented and permanently bonded to the mid-sole. Later we can cut the midsole off and replace it with another sole. All Blake shoes can be re-soled. The final step is to inset a ¾ length sockliner to cover the stitching inside, in this way it’s very much like a handsewn. In fact, the bottoming process is exactly like a handsewn, that’s what made it a good fit for us.

We are in the development process on plain toe bluchers and wing tips. We want to offer proper dress shoes in addition to the traditional handsewn shoes that people have come to know from Rancourt & Co.

[RANCOURT & CO.]

More details about making Blake welted shoes in video format for your viewing pleasure.

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Comments: 6

6 Comments to “Rancourt & Co. Branches Out”

  1. Jeff
    on Mar 15th, 2013
    @ 5:00 PM

    Is it Blake or Blake/Rapid?

  2. yablow
    on Mar 16th, 2013
    @ 6:40 AM

    looking forward to their plain toe offerings

  3. Miguel Ramalhão
    on Mar 16th, 2013
    @ 4:11 PM

    Jeff, Blake and Rapid construction are the same thing.

  4. Jeff
    on Mar 18th, 2013
    @ 10:52 AM

    Sorry Miguel, you’re incorrect. In a simple Blake construction the insole is stitched directly through to the outsole. In a Blake/Rapid construction the insole is stitched to a midsole, which is then stitched to an outsole. Not the same at all. Blake Construction is far more difficult to resole and you also have a greater risk of water seeping in. It was my understanding that Rancourt’s were Blake/Rapid but I could be mistaken. After looking at their website, they explain that they are Blake stitched but then they go on to discuss more of a Blake/Rapid approach, so not sure.

    http://www.rancourtandcompany.com/authentic-craftsmanship

  5. Kyle Rancourt
    on Mar 20th, 2013
    @ 11:01 PM

    Jeff,

    we do both. All of the items pictured above are Blake, meaning the midsole is stitched directly through the innersole and the outsole is permanently bonded to the midsole. These can be easily resoled by us. Water might get in if you submerged your foot, however it will not get in just by walking in the rain or through puddles. We also do a Blake Rapid or what we call a Blake Welt Stitch. In this case we stitch the midsole through the innersole, then use a rapid machine to stitch an outsole to the midsole on the outside edge. Same machine and similar process used by Goodyear Welt makers.

  6. Jeff
    on Mar 25th, 2013
    @ 1:56 PM

    Thanks Kyle, that helps a lot. You guys are great.